Automatic Rotary Type Jam Cup Filling Sealing Machine

Chunlai's automatic rotary type jam cup filling sealing machine is a specialized piece of equipment designed to automate the process of filling, and sealing,  jam or similar viscous products into cups. The machine is commonly used in food processing plants, catering companies, and packaging facilities to streamline the production of jam cups. Here's an overview of how a typical automatic rotary type jam cup filling and sealing machine works:

Components:

1. Rotary Table: The rotary table serves as the main platform where the cups are loaded, filled and sealed. It rotates to move the cups through each stage of the packaging process.

2. Filling System: This component fills the cups with the desired quantity of jam or similar viscous product. It often includes a hopper for holding the jam, as well as filling nozzles or dispensers to accurately portion the jam into the cups.

3. Sealing System: The sealing system applies heat, pressure, or other sealing methods to create a tight seal on the cups. It may include sealing heads, heating elements,  or other sealing mechanisms.

4. Conveyor System(Optional): A conveyor belt or roller system transports the cups for packing after sealing.
   

5. Control Panel: The machine is operated and monitored through a control panel, allowing the operator to set parameters such as filling volume, sealing temperature, capping torque, rotary speed, etc..

Operation:

1. Preparation: Before operation, the machine is set up and calibrated according to the specific requirements of the jam cups being filled and sealed. This includes adjusting filling volumes, sealing parameters, and other settings as needed.

2. Loading: Empty cups are loaded onto the rotary table and positioned under the filling, sealing stations. The cups should be properly aligned to ensure accurate processing.

3. Filling: Once loaded, the cups move into the filling area where they are filled with the desired quantity of jam. The filling system dispenses the jam into each cup to the desired level, ensuring consistent filling volumes.

4. Sealing: After filling, the cups move into the sealing area where they undergo the sealing process. The sealing system applies heat, pressure, or other sealing methods to create a tight seal on the cups, preventing leaks and maintaining product freshness.

5. Quality Control: Throughout the operation, monitoring systems ensure that filling levels are accurate, seals are properly applied, caps are securely tightened, and any deviations from preset parameters trigger alerts for immediate corrective action.
   

Advantages:

1. Efficiency: Automated filling, sealing, and capping processes increase production efficiency, reducing labor costs and improving throughput, especially for packaging large quantities of jam cups.

2. Consistency: The machine provides consistent filling levels, sealing quality, and capping torque, ensuring uniform product integrity and preventing leaks or spoilage.

3. Versatility: These machines can accommodate various sizes and types of cups, as well as different products and packaging configurations, offering flexibility in packaging different products.

4. Durability: Seals created by the sealing system and caps applied by the capping system are typically strong and durable, providing reliable protection for products during storage, transportation, and handling.

5. Cost-Effectiveness: Automatic filling, sealing, and capping machines offer cost savings compared to manual labor and multiple pieces of equipment required for each process.

In summary, an automatic rotary type jam cup filling, sealing, and capping machine automates the process of packaging jam or similar viscous products into cups, offering advantages such as efficiency, consistency, versatility, durability, and cost-effectiveness.

Machine Frame: Stainless Steel 

Bottom Molds: Aluminum Alloy

PLC: Mitsubishi 

Cylinder: AirTac 

Solenoid valve: Mindmand

Switch: IDEC

Operation panel: Touch Screen  

Servo motor driving

Stainless steel rotary board

Empty cup dispensing function: according to different cups, some can be designed with vacuum sucker which can guide the cup enter into mold accurately.

Empty cup detecting function: no cup no filling or no cup machine stops

Filling: cup lifting function

Filling tank: mixing, level control, double jacket, CIP washing ball

Roll Film Storage Device

Blank Film Fixer: to calculate the film length of cup for saving the film cost

Eye Mark Auto Correction: Collocating with a photocell sensor of film pattern mark

Color ribbon date printer for roll film

Automatic Capping System: put plastic cap after sealing

Safety protection: it is optional function, it make up by plexi glass plates, aluminium and stainless steel, has safety switches which protect the operator.

Laminar flow-HEPA filter unit

Out-feed conveyor

Modified Atmosphere Packaging (MAP)